Product Description:
Core Pin Injection Molding is a precision mold manufacturing
technology which is widely used in the production of automotive,
medical, electronic and industrial parts. This advanced process
utilizes a combination of core insert molding and core plug molding
with a highly accurate 2D or 3D mold design, providing tight
tolerances of ±0.01mm. It also utilizes a variety of mold bases
like LKM, HASCO and DME for single or multi cavity applications.
This method of production ensures a high level of accuracy and
repeatability, making it the ideal manufacturing process for
complex parts.
Features:
Core pin injection molding offers many notable benefits and
advantages, enabling the mass production of complex components with
high accuracy. This process exhibits excellent dimensional
stability, ensuring that the molded parts retain their shape and
size even under varying temperatures and stresses. Core pin
injection molding also ensures consistent and uniform product
quality, reducing the number of defective parts across production
batches. The process provides fast production cycles, allowing for
high-volume manufacturing in shorter lead times and increased
productivity.
In addition, core pin injection molding is compatible with a wide
range of materials, including thermoplastics, thermosetting
plastics, and elastomers, allowing for flexibility in the selection
of materials for specific applications. Products manufactured
through this process have smooth and refined surface finishes,
eliminating the need for additional post-processing or finishing
operations. Core pin injection molding also offers
cost-effectiveness due to its high efficiency, minimal material
waste, and the ability to produce complex parts in a single
operation.
Core pin injection molding provides design flexibility, enabling
the development of components with features such as undercuts,
threads, and fine details. Furthermore, products produced through
this process are characterized by high strength and durability,
making them suitable for a wide range of applications across
multiple industries. In conclusion, core pin injection molding is
an efficient and reliable method for producing precise and complex
components with unique features and superior quality.
Technical Parameters:
| Technical Parameters | Description |
|---|
| Material | Steel/Aluminum/Plastic |
| Mold Steel | P20/ 718/ H13/ S136/ NAK80/ SKD61/ 2738 |
| Mold Design | 2D/3D |
| Mold Life | 500,000-1,000,000 Shots |
| Lead Time | 7-15 Days |
| Mold Type | Hot Runner/Cold Runner |
| Runner System | Hot/Cold |
| Tolerance | ±0.01mm |
| Surface Finish | Polishing/ Sandblasting/ Anodizing/ Painting |
| Application | Automotive/ Medical/ Electronic/ Industrial |
| Process | Core Insert Injection Molding, Pin Insert Plug Molding, Core Insert
Molding |
Applications:
Core pins are widely used in injection molding to create intricate
features and complex cross-sections, which couldn't be crafted with
a standard single-cavity mould. This obstructive core presents
itself within the mold cavity and as it is filled with plastic,
forms around it, thus allowing intricate parts with holes, hollow
interiors and push-fit connections to be manufactured.
These pins have become an essential part of the production of many
automotive components, such as dashboard buttons, valve caps, and
closures. Additionally, they are widely used in the production of
electrical components, like outlet covers, light switch shells, and
plug connectors. Core pins are also invaluable in the medical
device and disposable industry where they are used in the
fabrication of products such as syringe barrels, IV connectors and
catheter ports.
Aside from these industries, core pins have become indispensable in
the production of a variety of objects, including fasteners,
hinges, clips, and fittings. Not only does this process allow
intricate shapes with internal detailing, but it is also extremely
cost-effective and suited for high-volume manufacturing.
Support and Services:
Core Pin Injection Molding Technical Support and Service
We provide comprehensive technical support and service for Core Pin
Injection Molding. Our experienced engineers can assist you in
selecting the right injection molding machine and tooling for your
specific application. We also provide assistance in developing the
process parameters and creating a successful injection molding
cycle.
Our team of experienced technicians can also provide on-site
repairs and maintenance for your Core Pin Injection Molding
equipment. We can troubleshoot any issues you may be having and can
help you make any necessary repairs. We also offer ongoing training
and support to ensure that your Core Pin Injection Molding system
is running properly and efficiently.
When you purchase Core Pin Injection Molding equipment from us, we
provide a full warranty and guarantee of quality. We also offer a
wide range of spare parts and accessories to keep your system
running smoothly. If you ever have any questions or concerns, our
team of experienced professionals is always available to help.
Packing and Shipping:
Packaging and Shipping for Core Pin Injection Molding:
Core pin injection molding products are securely packaged and
shipped in standard boxes ensuring that the product is not damaged
during transportation. Before shipping, the product is inspected
for quality and accuracy, and is securely wrapped to protect it
from environmental damage.
The product is shipped via reputable international couriers, such
as DHL, FedEx, UPS, etc., and is trackable and traceable all the
way to its destination.
